JWH-3000 Deep Hole Honing Machine

Horizontal honing machine for cylinders and oil-hydraulics tubes, with electronic system able to completely control expansion and rotation mandrel, and stroke of head mandrel-holder.

Extreme versatility, quick learning, personalization of honing work by a new software “LPE”, with very useful function like initial cylinder touching, control of thrust stress, position of mandrel inside the cylinder, possibility to work with time, with stock removal, with abrasives cutting pressure etc…

Honing machine complete, suitable to work any type of bore and suitable to obtain any roughness and stock removal result, with the possibility to use the huge range of CAR honing mandrels, abrasive stones, diamond, CBN and special honers manufactured to satisfy any customer’s requires.

Visualization in Process

Mandrel position inside the cylinder
Expansion quote of abrasives honer
Mandrel rotation speed
Head mandrel-holder stroke speed
Thrust stress percentage of mandrel
Thrust stress percentage of head mandrel-holder
Immediate understanding of working video-windows
Different Honing cycles “grossing” and “finishing”
Working times
Stock removal
Alarm messages
Help video-windows

Mechanical Characteristics

Manual locking system (mechanical vices, chain...) or automatic hydraulic self-centering vices
Honing Oil AT20 tank 400 litres with electro-pump on board
Magnetic separator and/or personalized cleaning system (ex. cartridge filtration)
Refrigerant conditioner for electric cable
Ergonomic regulating control console
Coloured graphic touch screen monitor

Technical Data

Mandrel rotation speed range 0÷600 R.p.m.
Head mandrel-holder stroke speed continuously changeable
Head mandrel-holder stroke speed range 0÷35 m/min.
Min. mandrel expansion increase 0,002 mm

Honing Capacity (standard)

Max honing length: 8.000 mm
Min. honing diameter: 25 mm
Max. honing diameter: 750 mm

PLC and Program

Electronic system for automatic and PLC controlled expansion PLC for complete control of all functions, with video security and diagnostic system
Numeric control of working axes
“LPE software” for visualization end verification in process of honing parameters
Program and option change by graphic coloured monitor with infinitesimal system
Automatic control with abrasive “cross corner”
Memory of parameters after the machine OFF (absolute quoting)